Factory Production Control (FPC) for Façade Systems

FPC for Façade Systems is a mandatory quality and compliance system for manufacturers

Factory Production Control (FPC) for Façade Systems is a mandatory quality and compliance system for manufacturers of curtain walling, façade glazing, aluminium façade systems, and architectural envelope solutions placed on the European market under CE marking regulations.

The CE Marking Process for façade systems confirms compliance with European Construction Products Regulation (CPR) and harmonized standards.

Applicable Standards:

  • EN 13830 – Curtain Walling
  • EN 1090 (where applicable for structural components)
  • Relevant glass, aluminium, and sealing standards

Key Activities:

  • Definition of façade system specifications and intended use
  • Performance assessment and verification
  • Initial Type Testing (ITT)
  • Issuance of the Declaration of Performance (DoP)

CE labeling of façade systems

An effective FPC system for façade manufacturers ensures consistent quality across all projects and production batches.

Core Elements:

  • Documented FPC procedures aligned with ISO 9001
  • Defined roles and responsibilities
  • Staff training for façade production and installation requirements
  • Internal audits and management reviews

Continuous process improvement

FPC supports compliance during the tendering and bidding phase of façade projects.

Scope:

  • Review of architectural and technical tender documentation
  • Verification of performance requirements (wind load, air/water tightness, thermal performance)
  • Assessment of regulatory and CE marking requirements
  • Preparation of compliant technical submissions

Façade design and development are controlled processes to ensure structural safety, performance, and compliance.

Key Components:

  • Initial Type Testing (ITT) for façade systems
  • Declaration of Performance (DoP)
  • Structural and performance tests (air, water, wind, impact, thermal)
  • Detailed shop drawings and system details
  • Technical calculations and specifications

All design outputs are reviewed and approved prior to production.

Quality façade systems depend on controlled sourcing and verification of materials and components.

Controlled Elements:

  • Procurement of aluminium profiles, glass, gaskets, sealants, fixings
  • Compliance with applicable product standards
  • Supplier inspections and evaluations
  • Material certification (DoP and conformity certificates)
  • Full traceability of façade components

Façade manufacturing processes are planned and monitored under the FPC framework.

Production Activities:

  • Production planning and batch control
  • Cutting, machining, assembly, and glazing operations
  • In‑process inspections and quality checks
  • Packing, labeling, and protection
  • Logistics and delivery control

Non‑conforming façade components or assemblies are managed to prevent installation of defective products.

Procedures Include:

  • Identification and traceability of façade elements
  • Monitoring and measurement of production processes
  • Sampling and inspection plans
  • Documentation and treatment of non‑conformities
  • Corrective and preventive actions
  • Continuous improvement of façade manufacturing processes

Accurate measurements are critical for façade system performance and fit‑for‑purpose installation.

Control Measures:

  • Calibration of measuring and testing equipment
  • Maintenance of production machinery and tools
  • Verification of tolerances and dimensional accuracy
  • Control of environmental conditions affecting façade production

The FPC system for façade systems is supported by comprehensive documentation, including:

  • CE Label Process flowcharts for façade products
  • Test reports and laboratory results
  • Factory Production Control records
  • Façade system procedures and work instructions
  • Audit, compliance, and traceability records

CE Label Process for Façade Systems – Overview

Input

  • EN 13830 requirements
  • Façade system specifications
  • Method statements and installation principles
  • ISO 9001 and CPR requirements

Process Sequence

  • Definition of performance test sequence
  • Preparation of façade test specimens
  • Performance testing (air, water, wind, thermal, impact)
  • Implementation of Factory Production Control
  • Recording of FPC results
  • CE marking and labeling of façade systems

Output

  • Approved test reports
  • Complete technical documentation
  • CE‑marked façade systems ready for the EU market

Why FPC Is Essential for Façade System Manufacturers

  • Mandatory compliance with EN 13830
  • Guaranteed performance and safety of façade systems
  • Reduced project risk and non‑conformities
  • Increased confidence for architects, contractors, and investors
  • Legal access to the European construction market

FPC ensures that façade products are designed, manufactured, tested, and delivered in full conformity with EN 13830 and other applicable harmonized standards.